Our door hinges broke and the door no longer had a buffered open and close. Complete door replacements are available but I have read of difficulty removing the door. When our microwave power board failed, a service tech also replaced the door. Even the tech had difficulty removing the old door. The following may be helpful to anyone wanting to attempt this as a DIY.
First, removing the door requires spacers be inserted in the gap in front of the hinges. The spacers are Bosch part 10000699. They are lucite blocks roughly 2.75cm square and 1/2 cm thick (30mm/5.5mm per a Bosch page - but mine are not that large), covered in plastic. The blocks come inserted in the new door BUT removing them to use on the old door and reinserting them in the new door is difficult (pliers, two people, pulling, dropping partway back in new door, standing on hinge to open it fully, you get the idea...). Removing the old door (probably before we figured out how) caused the lucite to partially splinter. Force was applied, but perhaps unnecessarily. My suggestion: order blocks when you order the replacement door. Much easier than removing and reinserting and potentially damaging the new door.
Second, the instructions say insert the blocks, carefully close the door and lift out of the hinge thrust bearings (???). That is, the door is partially closed and you magically pull it out. I had read that this was difficult and indeed the tech had difficulty! The tech took off the side and we looked at the hinge. It has an upper and a lower lip. The trick is lift the bottom of the door up so the tiny lip on the bottom of the hinge clears the metal it rests on and moves forward. Then you tilt the door upwards (towards a closed position, perhaps to a 45 degree angle) will tilt the hinge such that the upper part lays back and you can simply pull the door towards you.
I did not do the removal, but once the tech saw the hinge it took seconds. Up and slightly out at the base, tilt and pull out. I did not see the new door before the tech had pulled the spacers. Am guessing the hinge was visible and this could have been figured out by careful inspection.
This image may help. The gray is the hinge and the black is the opening you have to get it through (not to scale).
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